HEATER ASSEMBLY > REMOVAL

for Preparation Click here



1. DRAIN ENGINE COOLANT

CAUTION:
To avoid the danger of being burned, do not remove the reserve tank cap sub-assembly while the engine and reserve tank assembly are still hot. Thermal expansion will cause hot engine coolant and steam to blow out from the radiator assembly.

  1. Loosen the radiator drain cock plug.

    HINT:
    Collect the coolant in a container and dispose of it according to the regulations in your area.



  1. Remove the reserve tank cap.


    A201605E01


    Text in Illustration 
    *1
    		Radiator Drain Cock Plug
    		*3
    		Air Bleed Valve 1
    *2
    		Reserve Tank Cap Sub-assembly
    		*4
    		Air Bleed Valve 2



2. REMOVE WINDSHIELD WIPER MOTOR AND LINK ASSEMBLY

  1. Remove the windshield wiper motor and link assembly (Click here).



3. REMOVE TAIL EXHAUST PIPE ASSEMBLY

  1. Remove the tail exhaust pipe assembly (Click here).



4. REMOVE EXHAUST PIPE SUB-ASSEMBLY


I104939

  1. Remove the bolt, 2 nuts and exhaust pipe.



5. REMOVE BATTERY CLAMP SUB-ASSEMBLY


    A198368

  1. Remove the 2 nuts and the battery clamp.



6. REMOVE BATTERY


7. REMOVE BATTERY TRAY


8. REMOVE FUEL FILTER ASSEMBLY


    A202203

  1. Disconnect the 2 wire harness clamps.

  1. Disconnect the connector.



    A202202

  1. Disconnect the 2 connectors.



    A202864

  1. Disconnect the 2 fuel hose clamps from the fuel filter.

  1. Disconnect the 2 fuel hoses.



    A202863

  1. Loosen the fuel filter drain plug to drain fuel.

  1. Tighten the fuel filter drain plug.



    A202865

  1. Remove the 2 nuts and fuel filter.



9. REMOVE HEATER PUMP ASSEMBLY


I104940

  1. Disconnect the connector.

  1. Disconnect the 2 fuel hoses.

  1. Remove the nut and heater pump.



10. REMOVE NO. 1 HOSE TO HOSE TUBE


I104941

  1. Remove the 2 bolts.

  1. Disconnect the 2 vacuum hoses and remove the hose to hose tube.



11. DISCONNECT HEATER WATER INLET HOSE A


I104819

  1. Slide the clip and disconnect the heater water inlet hose from the air conditioning unit.



12. DISCONNECT HEATER WATER INLET HOSE E


I104942

  1. Slide the clip and disconnect the heater water inlet hose from the engine assembly.



13. SEPARATE WINDSHIELD WASHER JAR ASSEMBLY


I104943

  1. Disengage the claw and separate the windshield washer jar.



14. REMOVE AIR DUCT


I104944

  1. Remove the 2 clips and air duct.



15. REMOVE HEATER AND ACCESSORY ASSEMBLY



I104945

  1. Remove the 2 bolts and separate the heater exhaust pipe.

  1. Remove the 4 nuts.

  1. Remove the heater and accessory assembly.

    NOTICE:
    Do not damage the heater and accessory assembly when removing the heater and accessory assembly.